FASS Fuel Air Separation Systems Installation

KLM stocks a complete line of FASS Fuel Pumps and products related to FASS Fuel Air Separation Systems. Please visit our online store (www.klmstore.com) to buy FASS Fuel Pumps and products for FASS Fuel Air Separation Systems.

FASS Trouble Shooting Guide

Dodge Ram Cummins

Part Number Description Utilizes Factory Fuel Pump Installation Manual
Stock to Moderate
FASS 95/95-1007 2005 - 2006 4x4 NO FASS 95-1007 Install Manual.pdf
FASS 150/95-1007 2005 - 2006 4x4 NO FASS 150-1007 Install Manual.pdf
HPFP-95-1004 2005 - 2006 NO FASS HPFP-150-1004 Install Manual.pdf
FASS 95/95-1008 1998.5 - 2004 NO FASS 95-1008 Install Manual.pdf
FASS 150/95-1008 1998.5 - 2004 NO FASS 150-1008 Install Manual.pdf
HPFP-95-1003 1998.5 - 2004 NO FASS HPFP-150-1003 Install Manual.pdf
FASS 95/95-1009 1994 - 1998 YES FASS 95-1009 Install Manual.pdf
FASS 150/95-1009 1994 - 1998 YES FASS 150-1009 Install Manual.pdf
FASS 95/90-1010@45psi 1994 - 1998 NO FASS 95-90-1010@45psi Install Manual.pdf
FASS 150/90-1010@45psi 1994 - 1998 NO FASS 150-90-1010@45psi Install Manual.pdf
HPFP-95-1001 1994 - 1998 YES FASS HPFP-150-1001 Install Manual.pdf
Moderate to Extreme
FASS 95/150-1007 2005 - 2006 4x4 NO FASS 95-1007 Install Manual.pdf
FASS 150/150-1007 2005 - 2006 4x4 NO FASS 150-1007 Install Manual.pdf
HPFP-150-1004 2005 - 2006 NO FASS HPFP-150-1004 Install Manual.pdf
FASS 95/150-1008 1998.5 - 2004 4x4 NO FASS 95-1008 Install Manual.pdf
FASS 150/150-1008 1998.5 - 2004 4x4 NO FASS 150-1008 Install Manual.pdf
HPFP-150-1003 1998.5 - 2004 NO FASS HPFP-150-1003 Install Manual.pdf
FASS 95/150-1009 1994 - 1998 YES FASS 95-1009 Install Manual.pdf
FASS 150/150-1009 1994 - 1998 YES FASS 150-1009 Install Manual.pdf
HPFP-90-1011@45psi 1994 - 1998 NO FASS HPFP-90-1011@45psi Install Manual.pdf
HPFP-150-1001 1994 - 1998 YES FASS HPFP-150-1001 Install Manual.pdf
Super Extreme and Modified CP3
FASS 95/90-1007@ 45psi 2005 - 2006 4x4 NO FASS 95-90-1007@45psi Install Manual.pdf
FASS 95/200-1007&50psi 2005 - 2006 4x4 NO FASS 95-200-1007&50psi Install Manual.pdf
FASS 150/90-1007@ 45psi 2005 - 2006 4x4 NO FASS 150-90-1007@45psi Install Manual.pdf
FASS 150/200-1007&50psi 2005 - 2006 4x4 NO FASS 150-200-1007&50psi Install Manual.pdf
HPFP-200-1004 2005 - 2006 NO FASS HPFP-200-1004 Install Manual.pdf
FASS 95/90-1008@45psi 2003 - 2004 4x4 NO FASS 95-90-1008@45psi Install Manual.pdf
FASS 95/200-1008&50psi 1998.5 - 2004 4x4 NO FASS 95-200-1008&50psi Install Manual.pdf
FASS 150/90-1008@45psi 2003 - 2004 4x4 NO FASS 150-90-1008@45psi Install Manual.pdf
FASS 150/200-1008&50psi 1998.5 - 2004 4x4 NO FASS 150-200-1008&50psi Install Manual.pdf
HPFP-200-1003 1998.5 - 2004 NO FASS HPFP-200-1003 Install Manual.pdf
FASS 95/180-1010@50psi 1994 - 1998 NO FASS 95-180-1010@50psi Install Manual.pdf
FASS 150/180-1010@45psi 1994 - 1998 NO FASS 150-180-1010@45psi Install Manual.pdf
HPFP-180-1011@50psi 1994 - 1998 NO FASS HPFP-180-1011@50psi Install Manual.pdf
BBRK-1001 Replaces banjo bolts for - 24 Valve
BBRK-1002 Replaces banjo bolts for - 12 Valve
IL-1001 Indicator Light Kit
STK-1001 1/2 Suction Tube Kit (1994 - 2006)

Ford F250 & F350 Powerstroke

Part Number Description Utilizes Factory Fuel Pump Installation Manual
Stock to Moderate
FASS 95/95-2011 2005 - 2006 YES FASS 95-2011 Install Manual.pdf
FASS 150/95-2011 2005 - 2006 YES FASS 150-2011 Install Manual.pdf
FASS 95/90-2013@50psi 2005 - 2006 NO FASS 95-90-2013@50psi Install Manual.pdf
FASS 150/90-2013@50psi 2005 - 2006 NO FASS 150-90-2013@50psi Install Manual.pdf
HPFP-95-2007 1999 - 2002 YES FASS HPFP-150-2007 Install Manual.pdf
FASS 95/95-2012 1999 - 2004 YES FASS 95-2012 Install Manual.pdf
FASS 150/95-2012 1999 - 2004 YES FASS 150-2012 Install Manual.pdf
FASS 95/90-2014@55psi 1999 - 2004 NO FASS 95-90-2014@55psi Install Manual.pdf
FASS 150/90-2014@55psi 1999 - 2004 NO FASS 150-90-2014@55psi Install Manual.pdf
HPFP-95-2006 1999 - 2002 YES FASS HPFP-150-2006 Install Manual.pdf
HPFP-90-2015@60psi   NO Coming Soon
Moderate to Extreme
FASS 95/150-2011 2005 - 2006 YES FASS 95-2011 Install Manual.pdf
FASS 150/150-2011 2005 - 2006 YES FASS 150-2011 Install Manual.pdf
HPFP-150-2007 2003 - 2006 YES FASS HPFP-150-2007 Install Manual.pdf
FASS 95/150-2012 1999 - 2004 YES FASS 95-2012 Install Manual.pdf
FASS 150/150-2012 1999 - 2004 YES FASS 150-2012 Install Manual.pdf
HPFP-150-2006 1999 - 2002 YES FASS HPFP-150-2006 Install Manual.pdf
Super Extreme
FASS 95/180-2013@50psi 2005 - 2006 NO FASS 95-180-2013@50psi Install Manual.pdf
FASS 150/180-2013@50psi 2005 - 2006 NO FASS 150-180-2013@50psi Install Manual.pdf
HPFP-180-2015@60psi   NO Coming Soon
FASS 95/180-2014@55psi 1999 - 2004 NO FASS 95-180-2014@55psi Install Manual.pdf
FASS 150/180-2014@55psi 1999 - 2004 NO FASS 150-180-2014@55psi Install Manual.pdf
IL-1001 Indicator Light Kit
STK-1001 1/2 Suction Tube Kit (1999 - 2006)

Chevy Duramax

Part Number Description Utilizes Factory Fuel Pump Installation Manual
Stock to Moderate
FASS 95/95-3010 2001 - 2006 N/A FASS 95-3010 Install Manual.pdf
FASS 150/95-3010 2001 - 2006 N/A FASS 150-3010 Install Manual.pdf
HPFP-95-3008 2001 - 2006 N/A FASS HPFP-150-3008 Install Manual.pdf
Moderate to Extreme
FASS 95/150-3010 2001 - 2006 N/A FASS 95-3010 Install Manual.pdf
FASS 150/150-3010 2001 - 2006 N/A FASS 150-3010 Install Manual.pdf
HPFP-150-3008 2001 - 2006 N/A FASS HPFP-150-3008 Install Manual.pdf
Super Extreme
FASS 95/200-3010 2001 - 2006 N/A FASS 95-200-3010 Install Manual.pdf
FASS 150/200-3010 2001 - 2006 N/A FASS 150-200-3010 Install Manual.pdf
HPFP-200-3008 2001 - 2006 N/A FASS HPFP-200-3008 Install Manual.pdf
IL-1001 Indicator Light Kit FASS 95-200-3010 Install Manual.pdf
FASS 150/200-3010 2001 - 2006 N/A FASS 150-200-3010 Install Manual.pdf
HPFP-200-3008 2001 - 2006 N/A FASS HPFP-200-3008 Install Manual.pdf
IL-1001 Indicator Light Kit
STK-1001 1/2 Suction Tube Kit (01- 06)

Versatile Applications

Part Number Description Installation Manual
FASS 95/95 Versatile FASS 95 Install Manual.pdf
FASS 95/150 Versatile FASS 95 Install Manual.pdf
FASS 95/200 Versatile FASS 95-200 Install Manual.pdf
FASS 150/95 Versatile FASS 150 Install Manual.pdf
FASS 150/150 Versatile FASS 150 Install Manual.pdf
FASS 150/200 Versatile FASS 150-200 Install Manual.pdf
FASS 95/95-UIME Versatile FASS 95-UIME Install Manual.pdf
FASS 95/150-UIME Versatile FASS 95-UIME Install Manual.pdf
FASS 95/200-UIME Versatile FASS 95-200-UIME Install Manual.pdf
FASS 150/95-UIME Versatile FASS 150-UIME Install Manual.pdf
FASS 150/150-UIME Versatile FASS 150-UIME Install Manual.pdf
FASS 150/200-UIME Versatile FASS 150-200-UIME Install Manual.pdf
FASS 95/80@65psi Versatile FASS 95-80@65psi Install Manual.pdf
FASS 95/90@50psi Versatile FASS 95-90@50psi Install Manual.pdf
FASS 150/80@60psi Versatile FASS 150-80@60psi Install Manual.pdf
FASS 150/90@45psi Versatile FASS 150-90@45psi Install Manual.pdf
FASS 95/180@50psi Versatile FASS 95-180@50psi Install Manual.pdf
FASS 150/180@45psi Versatile FASS 150-180@45psi Install Manual.pdf

Replacement Parts and Accessories:

Part Number Description
Replacement Filters:
FF-2010 Fuel Filter 10 Micron(FASS 95)
WS 2001 Water Separator(FASS 95)
FF-1010 Fuel Filter 10 Micron (FASS 150)
FF-1003 Fuel Filter 3 Micron (FASS 150)
WS-1001 Water Separator (FASS 150)
FF5079 Inline Water Separator with 3/8" inlet/outlet
FF5289 Inline Water Separator with 1/2" inlet/outlet

 

FASS HPFP and FASS FUEL SYSTEMS WARRANTY

For the 6 year warranty to be in force, please fill out the "PRODUCT REGISTRATION FORM," attach a copy of the sales receipt, and return this information directly to the manufacturer. FASS requires this information be returned within 30 days of the purchase, or the 6 year warranty will not be valid.

  

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